Inside a fabrication bay — aluminum extrusions stacked in the foreground catching hard afternoon light, finished balustrade leaning against the wall, suburban streetscape visible through the open roller door

Fabrication Bay · Sydney, NSW

What does your
property
actually need?

Balustrades that pass council. Pergolas that outlast the mortgage. Screens that turn a blank wall into architecture. Measured, designed, and installed — one workshop.

See Our Work
22+

Years fabricating

100%

Council pass rate

1

Workshop, no subs

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BalustradesPergolasPrivacy ScreensFaçade PanelsSun LouvresGates & FencingCustom ProfilesCouncil CompliantPowder-Coat FinishesAnodised AluminiumBalustradesPergolasPrivacy ScreensFaçade PanelsSun LouvresGates & FencingCustom ProfilesCouncil CompliantPowder-Coat FinishesAnodised Aluminium

From one metre to one hundred

Raw space.
Finished project.

Bare concrete balcony edge on heritage terrace with no balustrade, afternoon light raking across the surface
Before
Finished black powder-coated aluminium balustrade on heritage terrace, precise flat bar profile, afternoon light
After

Profile

FB-40 Flat Bar

Finish

Satin Black Powdercoat

Dimension

14 linear metres · 1100mm height

Residential Balustrade

Heritage terrace, Paddington NSW

Council-approved heritage replacement. 1940s terrace required a balustrade matching the original wrought-iron profile in a modern, maintenance-free aluminium.

Scale

14 m run

Exposed sun-blasted courtyard with bare concrete pavers and no shade structure, harsh midday light
Before
Installed aluminium louvre pergola over coastal courtyard, anodised silver finish, dappled shadow pattern on pavers
After

Profile

LP-80 Louvre Blade

Finish

Marine Anodised Silver

Dimension

6 × 4 m span · 80mm blades

Residential Pergola

Coastal courtyard, Manly NSW

Salt-air environment demanded marine-grade anodising. Louvre blades rotate 150° for full shade control. Integrated LED channel in main beam.

Scale

24 m² coverage

Featureless commercial lobby with bare plasterboard walls, fluorescent lighting, no architectural detail
Before
Installed white powder-coated laser-cut aluminium screen wall in commercial lobby, geometric pattern casting shadow detail
After

Profile

LP-3 Laser-Cut Panel

Finish

Dulux Duralloy Warm White

Dimension

18 × 3.2 m wall · 3mm sheet

Commercial Privacy Screen

Office fitout, Surry Hills NSW

Architect-specified screen wall for a commercial lobby. 3mm laser-cut aluminium panels with a custom geometric pattern derived from the client's brand mark.

Scale

57 m² panel

What we fabricate

Every product.
One workshop.

From a single heritage handrail to a hundred-metre commercial screen wall — the same hands measure, fabricate, and install. No project management gaps, no specification lost between trades.

Precision aluminium balustrade with satin black powder-coat finish on residential terrace

Residential & commercial

Balustrades

AS 1170.1 compliant. Heritage profiles to contemporary frameless glass infills. Council documentation prepared in-house.

Aluminium louvre pergola over outdoor entertaining area, anodised silver, afternoon light

Adjustable & fixed blade

Pergolas & Louvres

80mm–150mm blade options. Motorised or manual. Integrated drainage and LED channels.

White powder-coated laser-cut aluminium privacy screen with geometric pattern

Laser-cut & extruded

Privacy Screens

Custom patterns from supplied artwork. Sheet sizes to 6m. Powder-coat or anodise.

Commercial aluminium façade panel installation on multi-storey building

Commercial & multi-res

Façade Panels

Engineered for wind loading. Fire-rated substrates available. Full shop-drawing package.

Available finishes

Mill · Anodised · Powdercoat · Duralux

+ 200 colours

How it works

Measure to install.
No gaps.

Three subcontractors means three sets of assumptions. We handle every step so the specification you approve is exactly what gets bolted to your building.

Typical residential timeline

1
Measure
2
Design
3
Fabricate
4
Install

Total: 3–4 weeks from first site visit to final inspection

01

Site measure

We come to site, take every dimension, note council constraints, and photograph existing conditions. No surprises in fabrication.

Same week
02

Design & documentation

Shop drawings issued for your approval. Council submission packs prepared where required. Finish samples dispatched.

3–5 days
03

Fabrication

Cut, bent, welded, and powder-coated in our Marrickville workshop. Every weld inspected, every profile measured to ±0.5mm.

2–3 weeks
04

Installation

Our own crew installs — no subcontractors. Site left clean. Defects list closed before we leave.

1–2 days

From the people who specify it

Architects. Builders. Homeowners.

Commercial fitout · 220m² screen wall
"The shop drawings came back in 48 hours with every council dimension already called out. They've clearly done heritage work before — we didn't have to brief them twice."
Brigid Callahan, architect with short dark hair, professional headshot

Brigid Callahan

Architect · Callahan Thorn Architecture, Sydney

Heritage balustrade · 14m run
"Passed council first submission. The balustrade looks like it was always there — not a bolt-on afterthought. Our neighbours have already asked for the contact."
James Kowalski, middle-aged homeowner, casual outdoor photo

James Kowalski

Homeowner · Paddington, NSW

Ongoing commercial · 3 projects
"I've used four different fabricators over fifteen years of building. Forge is the only one that measures, draws, builds, and installs without me chasing anyone. That's worth the premium."
Thanh Nguyen, builder, professional photo in site wear

Thanh Nguyen

Builder / Director · Nguyen Constructions, Inner West

As seen in

HabitusHousesArchiTeamBuild MagazineThe Design Files
Fabrication workshop interior with aluminum extrusions, welding equipment, and finished balustrade leaning against the wall

Start with the quiz

Find the right profile
before you call.

Five questions. A personalised PDF with profile system, finish recommendation, and ballpark price band. Arrive at the consultation already knowing what you need.

(02) 9876 5432

Workshop

Marrickville, NSW

Service area

Greater Sydney

Open

Mon–Fri 7am–4pm

Lead time

3–4 weeks